
Q69產品(pin)系(xi)列鋼(gang)材(cai)預(yu)處置 / 厚鋼(gang)板預(yu)操作線(xian) / 不銹鋼(gang)鋼(gang)材(cai)預(yu)清理生(sheng)產方式(shi)線(xian) / 剛(gang)板拋丸清理機
◆設備簡單介紹 Product introduction
剛(gang)材預(yu)精加(jia)工線生產(chan)技(ji)(ji)術包括剛(gang)材在精加(jia)工前(即(ji)原素材料(liao)工作狀態)實施(shi)面拋(pao)丸(wan)防銹解(jie)決(jue)并涂下一層自(zi)我保(bao)護(hu)底(di)漆的打(da)磨拋(pao)光易(yi)清潔設(she)(she)計生產(chan)技(ji)(ji)術設(she)(she)計。不(bu)銹材料(liao)料(liao)要(yao)經過預(yu)解(jie)決(jue)行(xing)增強(qiang)機(ji)物料(liao)和不(bu)銹鋼桿件的抗(kang)結(jie)垢(gou)效果,增強(qiang)鋼板材料(liao)的抗(kang)損耗耐腐(fu)蝕性,調長其適用平均壽命;同樣還行(xing)提升不(bu)銹材料(liao)料(liao)面生產(chan)技(ji)(ji)術設(she)(she)計建(jian)設(she)(she)程序,重要(yao)于數控車床裁割機(ji)上下料(liao)和精密儀器落料(liao)。除外(wai),因打(da)磨拋(pao)光易(yi)清潔設(she)(she)計前不(bu)銹材料(liao)料(liao)模樣對(dui)比技(ji)(ji)巧(qiao),重要(yao)于機(ji)防銹解(jie)決(jue)和一鍵化汽(qi)車噴漆,因采取(qu)不(bu)銹材料(liao)料(liao)預(yu)解(jie)決(jue)可很大(da)程度增強(qiang)進(jin)行(xing)消(xiao)除崗位(wei)(wei)的成功(gong)率,消(xiao)減(jian)進(jin)行(xing)消(xiao)除崗位(wei)(wei)的勞動改造剛(gang)度和對(dui)條件的造成的污染。
板材預處里線機(ji)最主要利于(yu)拋(pao)丸(wan)器飛速縮放的(de)槳(jiang)葉(xie)將鋼(gang)丸(wan)(彈丸(wan))加快速度(du)(du)拋(pao)打至軟件漆(qi)(qi)層。對(dui)軟件使用沖洗、刮削,以消掉軟件漆(qi)(qi)層的(de)銹(xiu)層,結垢皮和(he)(he)(he)排泄(xie)物,使漆(qi)(qi)層滿足必然的(de)粗(cu)燥度(du)(du)。不斷增(zeng)(zeng)強(qiang)了漆(qi)(qi)層與鍍鋅鋼(gang)材漆(qi)(qi)層的(de)依附力,相關(guan)聯不斷增(zeng)(zeng)強(qiang)了軟件抗結垢效(xiao)果(guo)(guo)和(he)(he)(he)漆(qi)(qi)層效(xiao)果(guo)(guo),改(gai)進建(jian)議和(he)(he)(he)不斷增(zeng)(zeng)強(qiang)軟件的(de)外觀專利效(xiao)果(guo)(guo)和(he)(he)(he)在于(yu)效(xiao)果(guo)(guo),大(da)大(da)大(da)減(jian)少請理運轉的(de)勞(lao)動改(gai)造(zao)密度(du)(du)和(he)(he)(he)大(da)環境被(bei)污(wu)染的(de)、該軟件是(shi)船艇,鋼(gang)箱梁、重(zhong)型(xing)機(ji)車配送車輛、過程(cheng)中機(ji)械裝配精細化(hua)工機(ji)械設備(bei)和(he)(he)(he)鍋爐風機(ji)制造(zao)廠服務行業的(de)一定實業裝配。
Steel pretreatment line process is the steel products in machining (namely raw materials before state) surface shot derusting and coated with a layer of protection of the primer processing technology. Steel after pretreatment can improve mechanical products and metal components, improve the corrosion resistance of the steel plate anti-fatigue performance and prolong the service life; At the same time, it can optimize the production process steel surface state, be helpful for cutter material and precision blanking. In addition, the processing steel shape quite rules before, be helpful for mechanical derusting and automatic spray paint, so steel pretreatment can greatly improve the efficiency of the cleanup work, reduce the labor intensity of the cleanup work and pollution to the environment.
The steel pretreatment line mainly uses high speed rotating impeller of peen-forming to the surface with steel shot (projectile) speed .To the shock, scraping, in order to eliminate the surface of rusty layer, oxide skin and dirt surface, it reaches a certain roughness. Improve the paint film with steel surface adhesion, raise the products corrosion resistance and surface quality, improve and enhance the appearance of the products quality and internal quality, reduce the labor intensity of cleaning and environmental pollution, the product is ships, Bridges, locomotives, engineering machinery, chem
Q69系(xi)鋼板(ban)材(cai)料預除(chu)理 / 角鋼工藝(yi)處理線(xian) / 不銹鋼鋼材(cai)預處里生(sheng)產(chan)線(xian) / 不銹鋼鋼板(ban)噴(pen)砂(sha)機(ji)
板材預辦理產(chan)量線,金(jin)屬(shu)結構設計通過式拋丸機由送料氣(qi)流推(tui)(tui)送輥(gun)道、吹(chui)刮(gua)配(pei)置、發動機預熱系(xi)(xi)(xi)統(tong)、拋丸整理系(xi)(xi)(xi)統(tong)、定時(shi)上漆室(shi)、烤干室(shi)、切(qie)料氣(qi)流推(tui)(tui)送輥(gun)道、排(pai)風安裝除塵設備系(xi)(xi)(xi)統(tong)、漆霧過濾器化系(xi)(xi)(xi)統(tong)、組(zu)合件把控(kong)好系(xi)(xi)(xi)統(tong)及(ji)橫移配(pei)置等構造(zao)。
Steel pretreatment production line, the steel structure shot by feeding machine rollor conveyeer blow, blow the device, preheating system, shot cleaning system, automatic spray paint room, drying room, filling rollor conveyeer, ventilation dust removal system, mist filtering system, electrical control system and shiftting equipment etc
Q69產品鋁合(he)(he)金板拋丸清理(li)機(ji)廠(chang)家(jia)廠(chang)家(jia)劃分成(cheng)立進(jin)式鋁合(he)(he)金板拋丸清理(li)機(ji)廠(chang)家(jia)廠(chang)家(jia)團結(jie)進(jin)式鋁合(he)(he)金板拋丸清理(li)機(ji)廠(chang)家(jia)廠(chang)家(jia)
Steel shot blasting machines divided into steel plate shot machine and steel straight shot machine
近些年來(lai)里,致(zhi)使(shi)選用(yong)可程(cheng)序(xu)設(she)計(ji)(ji)序(xu)有效整流器有效管理,機(ji)器設(she)備的自行化階(jie)段重取(qu)到更高(gao)階(jie)段的延長(chang)。發生變(bian)化科學性(xing)新技術巨大(da)變(bian)化的努力,計(ji)(ji)算出機(ji)及自行測(ce)控(kong)(kong)設(she)備在機(ji)械廠加工(gong)制造行業內(nei)取(qu)到常見用(yong),一(yi)系幾十二(er)年來(lai)不要(yao)能建立的工(gong)作(zuo)現階(jie)段愈(yu)(yu)來(lai)愈(yu)(yu)簡單輕松。我公司在鍍鋅鋼(gang)材預治(zhi)理網上營(ying)銷選用(yong)了溫度因素智能變(bian)送器、扭動標識號(hao)器等(deng)元器件,集體計(ji)(ji)算出機(ji)監察(監視器平臺(tai),充(chong)當老試的模仿(fang)屏),閉(bi)路電視機(ji)風控(kong)(kong),與此同(tong)時可利用(yong)用(yong)戶名耍求設(she)置(zhi)一(yi)鍵打馬(ma)賽克儀及一(yi)鍵條形碼直接打印控(kong)(kong)制系統。計(ji)(ji)算公式機(ji)等(deng)高(gao)技術發展廠品在機(ji)誡廠品使(shi)用(yong)不是種勢必(bi)的上升(sheng)趨勢。
In recent years, automation degree of the heavy equipment greater extent with the PLC control. Along with the progress of science and technology are developing rapidly, computer and automatic measurement and control instruments in mechanical manufacturing used widely, some decades ago may not function of the realization of the now with relative ease. Our company with international trend, steel pretreatment line in the temperature transmitter, rotary encoder elements such as computer monitoring, the whole line (monitoring center, instead of old-fashioned analog screen), closed-circuit television monitoring, and according to user requirements configure automatic play yards instrument and automatic barcode printing device. The computer and other high-tech products in mechanical products application is a kind of inevitable trend.
鋁件輸送管體系
1. 零部件(jian)傳送模(mo)式直流(liu)變(bian)頻(pin)空(kong)調變(bian)頻(pin)變(bian)頻(pin)調速,各工(gong)部既可(ke)(ke)一起運作,又可(ke)(ke)獨立空(kong)間(jian)舞蹈動作;
2. 拋丸室(shi)輥(gun)道(dao)可裝特俗材質耐(nai)磨性能絕緣(yuan)護套;
3. 板鏈輸料器 “V”型構成,油漆后不銹(xiu)鋼板短線炒股接(jie)處,以(yi)以(yi)免(mian) 油漆附著力影響。
拋丸清洗
1. 軸類零(ling)件測高使用光學(xue)旋轉開關及制(zhi)動系統高壓(ya)電機,在拋丸(wan)室(shi)內外(wai),防有害氣(qi)體(ti)串(chuan)擾;
2. 零件測寬部(bu)件,自(zi)動(dong)轉換供丸(wan)閘上線使用(yong)量;
3. 選取懸臂離(li)心法式拋丸(wan)器,拋丸(wan)器場地布置(zhi)路經(jing)估(gu)算機模仿。
彈丸躲避輥道,鋁件包裹透(tou)亮同一。
彈丸清掃垃圾
1. 滾掃、側掃及進行(xing)高(gao)壓高(gao)壓風(feng)機吹(chui)掃丸料(liao)不斷循環凈化(hua)工程使用(yong)滿幕(mu)簾風(feng)選(xuan)分離出來器;
2. 選用專門聚脂線芯提升自(zi)己機(ji)傳動鏈(lian)帶(dai);
3. 用氣控彈丸設(she)定(ding)器;
4. 彈(dan)丸嵌套循環(huan)軟件各驅動力點設出現故障提醒實用功能(neng)。
拋丸布袋除塵整體
1. 挑選(xuan)颶風、布袋(dai)一體式式煙(yan)氣凈(jing)化器。
電氣公司操縱軟件
1. PLC調整,PLC(微機)的動態仿真把控了;
2. 間歇裝置故障(zhang)率(lv)短信報警的功能(neng);
3. 易損件時間(jian)加權(quan)平均記(ji)時系統(tong)。
Workpiece conveying system
1. The frequency stepless speed regulation conveying system, the ministry of synchronicity, and can be independent movement;
2. Shot peeningroom table has a special material wear-resisting sheath;
3. Plate chain conveyor for "V" type structure, and painted steel short line contact after, in order to avoid damage paint film.
Shot cleaning
1. The high measurement adopts photoelectric switch and brake motor in outdoor without the dust interference;
2. The workpiece mesurement device, automatic regulation for the pill brake open quantity;
3. We have advanced cantilever centrifugal peen-forming device, the arrangement shot through computer simulation. Avoid roller, the projectile cover uniform.
Projectile cleaning
1. Saul, Saul rolling side high-pressure blower purging pill material circulation purification the curtain with FengXuan separator;
2. Using special polyester wire core hoist belts;
3. Using gas control projectile controller;
4. Projectile circulation system the power point set fault alarm function.
Peen-forming dust removal system
1. Using a whirlwind, bag integrated type filter, dust emissions reached national standards.
Electrical control system
1. PLC control, PC (computer) dynamic simulation monitoring;
2. Circulation system fault alarm function;
3. Time to accumulate timing function. Parts.
Q69編剛板預操作 / 鋼(gang)板材料預凈化處理(li)線 / 建筑鋼(gang)材預治理(li)制造線 / 角(jiao)鋼(gang)拋丸清理(li)機
◆ 關鍵枝術(shu)參數指標 Main technical parameters
|
內容 Project / 尺寸 model |
Q6920 |
Q6925 |
Q6930 |
Q6940 | ||
|
剛板(ban)Steel plate |
寬 Width |
mm |
<2000 |
<2500 |
<3000 |
<4000 |
|
厚(hou) Thickness |
mm |
5-60 |
5-60 |
5-60 |
5-60 | |
|
長 Length |
mm |
1500-15000 |
3000-15000 |
2400-15000 |
4500-15000 | |
|
工字鋼 Steel |
最低剖面尺(chi)寸(cun)規格Min section size |
mm |
60×80 |
60×80 |
60×80 |
60×80 |
|
最好截面長(chang)寬高 Max section size |
mm |
1000×300 |
1000×300 |
1000×300 |
1000×300 | |
|
厚度 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
|
鋼(gang)結構材料構件 Component |
更大長寬比(bi) Max width |
mm |
800 |
1500 |
1500 |
800 |
|
比較大位置 Max height |
mm |
300 |
300 |
300 |
300 | |
|
總長 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
|
輥道 Roller |
不得(de)供電量 Allow load |
T/m |
1 |
2 |
2 |
1 |
|
部件運輸(shu)轉速(su) Transportation speed |
m/min |
1-5 |
0.5-4.5 |
0.5-4 |
2-8 | |
|
涂油漆料(liao)厚 Film thickness |
um |
15-28 | ||||
注:可以達到(dao)規(gui)格指標只符合于我工(gong)(gong)(gong)司(si)(si)定(ding)型劑廠品(pin)。貴工(gong)(gong)(gong)司(si)(si)定(ding)購(gou)時(shi),需(xu)只能(neng)根(gen)據(ju)真實的(de)(de)情況(如出總(zong)產量、預進行(xing)(xing)處里的(de)(de)應(ying)用(yong)等)確定(ding)按照規(gui)格指標。譬如:男方多(duo)下雪天氣(qi)的(de)(de)潛在客(ke)戶及東北(bei)三省地方,必(bi)須(xu)要(yao)點(dian)火(huo)設(she)施(有(you)電加(jia)水(shui)、遠紅外加(jia)水(shui)、燃(ran)汽、汽柴油(you)加(jia)水(shui)等多(duo)重辦法(fa)),風(feng)干亦這樣。并于預進行(xing)(xing)處里線的(de)(de)程序運(yun)(yun)行(xing)(xing)運(yun)(yun)行(xing)(xing)速(su)度,我工(gong)(gong)(gong)司(si)(si)可夠(gou)滿足(zu)大家的(de)(de)的(de)(de)其余需(xu)要(yao),有(you)加(jia)劇(ju)拋丸器的(de)(de)工(gong)(gong)(gong)率、串(chuan)并聯數臺通過式(shi)拋丸機等辦法(fa)。采取專(zhuan)清理(li)工(gong)(gong)(gong)作鋼條(tiao)(鋼材間(jian)距(ju)2-5米,板(ban)厚(hou)為3-100mm)的(de)(de)實際上(shang)特色(se),為使(shi)清除功效良好,特別是(shi)是(shi)清除薄鋼材時(shi)避免 和變(bian)形,我裝(zhuang)修公司(si)(si)正規(gui)開發了鋼材專(zhuan)門(men)預治(zhi)理(li)線。實際上(shang)特色(se)為:
(1) 前(qian)后左右兩拋丸(wan)器通通相對應(ying)的(de),互抵了彈(dan)丸(wan)對不(bu)銹鋼(gang)(gang)鋼(gang)(gang)板(ban)材料的(de)震蕩力,必免薄(bo)不(bu)銹鋼(gang)(gang)鋼(gang)(gang)板(ban)材料彎曲。
(2) 拋丸(wan)室鋼板材料入進口(kou)當(dang)了特色(se)定制,為了防止止彈丸(wan)飛出室身體(ti)之外。
(3) 深度(du)清理設備加強(qiang)了(le)側刷打掃機系(xi)統,全(quan)掃清厚(hou)鋼板(ban)上面的彈丸。
(4) 丸(wan)(wan)料(liao)循環體統體統采取了(le)雙排(pai)座喂料(liao)機增強(qiang)機、過濾管感(gan)測器(qi)式丸(wan)(wan)砂(sha)分離器(qi)。
OMRON溫控(kong)儀pcb板(ban),選(xuan)取OMRON C200HG PLC,選(xuan)取化(hua)工(gong)設定微機(ji)作上位機(ji)軟件技術性模擬機(ji)監察(cha)。
丸料(liao)反(fan)復的系統(tong)(tong)軟(ruan)件系統(tong)(tong)故障報案系統(tong)(tong)。如(ru)果你一些(xie)機器設備(bei)(如(ru)丸砂分離處理器、斗式提高了(le)機、旋螺輸送機器)再(zai)次發(fa)生(sheng)錯誤碼(ma),它將全系統(tong)(tong)自動(dong)消停(ting),同時處于其上(shang)的主設備(bei)也將全系統(tong)(tong)自動(dong)消停(ting)。
的(de)板(ban)(ban)材預(yu)凈(jing)化(hua)補(bu)救線通常用來的(de)板(ban)(ban)材及特殊塑鋼的(de)表(biao)面上預(yu)凈(jing)化(hua)補(bu)救(升溫、拋丸(wan)、環氧瀝(li)青漆(qi)、烘干功(gong)能)。長線主要(yao)包(bao)括(kuo)PLC程序(xu)操作(zuo)(zuo)器序(xu)操作(zuo)(zuo),要(yao)設幾處(chu)重新的(de)檢則儀器,對設施的(de)執行工作(zuo)(zuo)狀態完成的(de)檢則,軍委操作(zuo)(zuo)要(yao)設模擬網體現 儀器。
Note: the above parameters only applies to my company finalize the design product. Your company to order, according to the actual situation of production, the pretreatment of (such as specific parameters ). For example: the south and the rain customers and northeast China, need preheater (there is electricity heating, far infrared heating, gas, fuel heating DuoZhong way), drying, too. The running speed of about pretreatment line, our company can meet user requirements, including any increase the power shot, series multiple peen-forming machine way. Designed for clean steel plate steel plate width (2-5 meters, 3 100 mm thickness of the specific features of the) to clean up better effect, especially when clean sheets to prevent deformation, specially designed for steel pretreatment line. Specific features:
(1) fluctuation two shot, the one-to-one offset the impact of the steel plate projectile, prevent thin steel plate deformation.
(2) The door of peen-forming room steel plate with special design to prevent fly out of room in vitro projectile.
(3) Cleaning device increased the side brush cleaning system, completely eliminate steel plate and the upper part of the projectile.
(4) Pill material circulation system uses a double row hopper hoist, overflow inductive pill sand separato.
The temperature control components, OMRON C200HG PLC, the industrial control computer for PC dynamic simulation monitoring. Pill material circulation system fault alarm function. If a device (such as sand separator, a shot of ascension machine, screw conveyor for failure, it will) be automatic stop, and at the same time of the devices on will also cease automatically.
Steel pretreatment line is mainly used for the surface of all kinds of plank and profiles pretreatment (preheating, shot, paint, drying). PLC programmable control all, with multiple automatic detection device for the operation of equipment state detection, the central control with model shows that device.
